Assistant - Production, Aurangabad, ACG Capsules

Position Title: Shift Engineer

Organization Context

Position Title

Shift Engineer

Associate Name

Grade:

M09

Department

Production

Location:

CSN

Reports To

Section Head

Reported By

Coordinator

ACG is the world’s only integrated pharma manufacturing solutions company. We are headquartered in Mumbai, India. ACG has a presence in over 100 countries with its products and services that strive to provide world-class technology across multiple domains. We offer a complete range of solutions beginning with empty capsules; granulation and tablet coating; capsule filling; tabletting; packaging films; blister packing and carton packing to the end-of-line solutions and track and trace systems.

We have an opportunity in ACG Capsules / ACG Engineering / ACG Pharma Packaging / ACG Inspection.

• Job Objective
• Planning, scheduling, coordinating, and staffing of shift activities to meet the production targets and achieve the desired quality.
• Shift In charge will be responsible for managing all the above shift activities for the entire Hall/all machines.
• Primary responsibilities
• Strategic Planning Activities:
  
  
  

Functional

Core

• Monitoring and verifying all shift activities (Machine checking, IPQC (Dimensional and Attribute), FT change, DB change, Greaser Change, Colour change, daily machine performance report, process parameters, )
• Implement Quality corrections (Dimension correction, moisture correction, process parameters) to minimize defects & achieve the target DAFOE
• Ensures that all process parameters are in place for Colour Change (Checking of viscosity, temp, diplength, dipbath centrality and parallelity, Mucilage level)
• Checks and Ensures that the Viscosity norms are maintained whenever there is variation in weight & viscosity.
• SCADA monitoring for process parameters and take corrective actions in cases of deviation
• Daily shift Report generation and communication for shift performance (productivity etc.)to support HOD/Incharge for decision making.
• 100% SAP entries of Dips and Downtime for that shift
• First Off in color change, right format filling, update color change board with special instructions and verify line clearance by call out method as per SOP to ensure FTR
• Co- Ordination with CFT in case of colour change, machine trippings, break down, Machine downtime due to process parameters, cGMP and regulatory aspects
• Control excess and short production in order to control inventory & improve DAFOE/OTDIF. Calculate and communicate the left over dip quantity of running batch to Gel room chemist for their planning.
• Ensure all the necessary Material for the shift is available
• Communication of quality status to entire team to maintain consistent quality
• Execute uncut camera/laser sensor teaching during colour change
• Shift handover and takeover
• Facing Observation audits in shifts
• Conduct daily shift opening meeting with team for shift planning
• Review of Shift documents
• Plan and give training to the Operators on GDP
• Ensure Associates are attending trained on GMP & DI Policy.
• Ensure adherence to safety guidelines/ Environment Management System - ISO14001-2015 / Occupational Health and Safety - ISO45001-2018, c-GMP, regulatory & statutory compliances, TPM and other applicable norms .
  
  
  

Internal process

• Preparation of various reports.
• Monitor and review Multiskilling initiatives in order support Departmental goals.
  
  
  

People development

• Ensure proper manning and shift handling, shift activities.
• Effective training to the operators with evaluation for compliance.
• Effective manning to utilization of available sources.
• Key Result Areas
• AFOE
• OTDIF
• Key Interfaces
  
  
  

Internal Interfaces

External Interfaces

• Mucilage
• Engineering
• PFD
• Vendors
• Customers
• ACG Persona
  
  
  

Behavioural

Functional

Persona

Level

Competency

Level

Entrepreneur

1

Sound Mechanical Knowledge

3

Builder

1

Machine Maintenance

3

Integrator

1

Troubleshooting

3

Innovator

1

Communication Skills

3

Partner

1

Nurturer

1