Assistant Engineer - Engineering, Aurangabad, ACG Capsules

• Job Objective
• Ensure smooth operation and Maintenance of HCMs round the clock, Utilities (water system, HVAC system, compress air, boiler/hot water generator, vacuum system, plant lighting) HCM, mucilage preparation equipment, ATS, Printing, Packaging, Area equipment and processes with respect to Engineering to deliver desired efficiency and up-time
• Plan & implement cost control initiatives in online maintenance by synchronization of process automation, Increase in effective uptime of HCMs by optimization of the on line quality corrections and colour change time.
• Primary responsibilities
  
  
  

Strategic

• Review and maintain downtime within target, adherence to R & M, Stores Spares budget, ECR and maintain them within target
• Ensure compliance to statutory and regulatory obligations.
  
  
  

Functional

Core 2. Plan & execute capacity expansion and other improvement projects in the facility

• Achieve reduction in downtime on account of engineering
• Ensure Uninterrupted working of HCMs by daily monitoring and on line necessary corrections, on time preventive maintenance in order to upkeep manufacturing process.
• Monitor and control the operation of equipment and machineries with respect to Engineering in areas like HCM, Mucilage preparation, PFD and Utilities in order to achieve downtime target
• Monitor and control process parameters and ensure implementation of corrective actions for utilities and HCMs on regular basis
• Carry out root cause analysis for repeated failure of HCMs and its subassembly, implement effective CAPA in co-ordination with Engineering Online Leads and team member.
• Ensure availability of critical spares and change parts of HCMs at shopfloor in ready to use condition to maintain plant up-time
• Analyse data from available logbooks/HMI/SCADA/IIOT systems and accordingly review the line of actions to be implemented for effective mitigation
• Ensure proper online/ offline documentation is maintained related to process equipment’s, HCM and all Utility equipment’s
• Support to Develop alternate vendor & conduct risk assessments in order to mitigate risk and adhere to compliance.
• Ensure adherence to safety guidelines, c-GMP, regulatory & statutory compliances, TPM and other applicable norms
• Monitor online process parameter wrt HVAC, Water system, Hot water generator and Air compressor etc.
• Monitor ETP operation and support as and when required
• Ensure execution engineering electrical maintenance activities in absence of engineering electrical maintenance lead
• Implement online project for various ongoing improvement of systems & processes
• Upgradation of automation system for process synchronization / optimization
• Coordinate with external & internal SMEs, stakeholders and consultants for designing and implementation of systems, wherever required.
• Support other functions in execution of cross functional projects
• Improve and sustain the productivity - Control the downtime of HCM as per the target and achieve the desired quality output to meet the budget
• Execution of innovative projects in various fields based on advanced technologies for synchronization of process/utility by automation, productivity increase and energy conservation
• Ensure execution of operation of HVAC, Water system and maintain as per schedule
• Carry out maintenance of Utility & HCM equipment by utilizing equipment / Machine downtime
• Support to Project function for any upgradation in utility
• Energy Conservation
• Analyse operational efficiency of equipment and escalate to improve in case of under performance
• Cost optimization
• Ensure cost optimization in improvement projects with vendor development
• Ensure reduction in Stores spares and R&M cost
  
  
  

Internal Process

• Prepare and share CTQ compliance report on daily/weekly/monthly basis with Online Lead/HOD
• Prepare, review and submit downtime analysis report, PM Compliance report and various MIS reports on regular basis to On Line lead
  
  
  

People Development

• Develop associates on multi skilling and Multitask.
• Provide on job and classroom training to associates
  
  
  

Any other additional responsibility could be assigned to the role holder from time to time as a standalone project or regular work. The same would be suitably represented in the Primary responsibilities and agreed between the incumbent, reporting officer and HR.

• Key Result Areas
• Control of Down time on account of Engineering
• ECR Control
• Preventive maintenance of equipment
• Upkeeping of standby equipment of Engineering
• Calibration/verification of instrument/equipment & error – free Documentation
• Cost reduction wrt power & fuel, stores & spares and maintenance (R&M)
• Key Interfaces
  
  
  

Internal Interfaces

External Interfaces

• Lead Online Maintenance
• Lead Utility Maintenance
• Shift in-charge Electrical
• Engineering head
• Shift technician
• Customers
• Vendors
• Purchase
• Mfg area
• Competency
  
  
  

Technical Competency – T Compass

Leadership Competency – LEF

Competency

Level

Competency

Level

Knowledge of process equipment, HCM interface w.r.t engineering

4

Entrepreneur

3

Knowledge of Preventive & Breakdown Maintenance

5

Builder

3

Product and process knowledge

4

Nurturer

3

Integrator

3

Innovator

3

Partner

4